GYS COSMOS 400G Three-Phase Water-Cooled Multi-Process Pulse Welder Package (Ref: 088054)

Product Overview

The GYS COSMOS 400G Water-Cooled Package (088054) is a state-of-the-art, heavy-duty three-phase multi-process inverter power source designed primarily for industrial-grade MIG/MAG applications. Operating on a 400V power supply , this flagship system delivers a massive output up to 400A , making it the essential choice for highly experienced welders across demanding fabrication sectors.

While the standalone manufacturer reference represents the bare power source only, this dedicated commercial package (Ref: 088054) delivers a complete, factory-ready water-cooled solution. It includes a high-capacity liquid-cooling unit, a professional water-cooled torch, and 5-metre liquid-cooled interconnection cables to comfortably expand your active workshop production area. Combining digital control, unique arc dynamics, and a high duty cycle , the COSMOS 400G incorporates 20 years of concentrated regulatory expertise to ensure flawless penetration and spatter-free deposition during continuous high-amperage manufacturing schedules.

Comprehensive Multi-Process Wire & Electrode Capacities

• MIG/MAG Welding Wire: Effortlessly feeds steel and stainless steel wires from Ø 0.6 to 1.6 mm , aluminium wires from Ø 0.8 to 1.6 mm , and technical CuSi / CuAl wires from Ø 0.8 to 1.6 mm.

• Flux-Cored Wire: Optimally drives gasless or structural flux-cored wires from Ø 0.9 to 2.4 mm utilizing simple front-panel polarity inversion.

• MMA Stick Welding: Powerfully runs basic, rutile, and advanced cellulosic welding electrodes up to a maximum diameter of Ø 6 mm.

• TIG DC Welding: Features precise TIG DC Lift and TIG DC Pulse arc controls for intricate, low-amperage sheet metal tasks.

• Air-Arc Gouging: Built-in industrial power rating supporting carbon arc gouging electrodes up to a maximum of Ø 6.5 mm for rapid weld removal and joint preparation.

Key Product Features & Advantages

• 5 High-Performance Welding Modes: Features Standard mode for rapid, straightforward fabrication; Pulse mode to eliminate spatter and subsequent clean-up across all physical positions; ModulArc to achieve highly aesthetic, ripples-on-aluminium bead finishes; Root mode to drastically simplify root pass welds without the need for ceramic backing supports ; and Manual mode for tailored control by skilled operators.

• Advanced Synergy Library: Pre-programmed with over 70 distinct material synergies that automatically tune parameters across crucial variations of Steel, AlMg, AlSi, and CrNi alloys.

• Digital Microprocessor Arc Control: Provides ultra-precise digital loop control over the arc, generating instant ignition cycles while completely eliminating crater defects at the terminal end of the weld bead.

• Accelerated Pulse Speeds: The advanced pulsed arc technology achieves up to 30% faster travel speeds compared to traditional manual machines, substantially driving up factory throughput.

• Job Memory & Configuration Portability: Store up to 200 distinct welding profiles (Jobs) for seamless transition between recurring structural jobs. Users can instantly load, save, or transport setups and machine curves via a standard USB stick , which also manages full machine and synergy software updates.

• EN 3834 QA Compliance: Integrates advanced digital tracking and logging of all finished weld beads, meeting strict quality assurance data requirements in full accordance with the EN 3834 standard.

• Dual-Display Interface Levels: Navigated using high-resolution layouts featuring an "Easy" mode for straightforward, swift adjustments without training , and an "Expert" mode that grants experienced operators manual customization over all granular stages of the welding cycle.

• Industrial Ergonomic Design: Engineered with an IP23 weather-proof rating to cope with challenging workshop and shipyard floors. Includes an on-demand ventilation system to minimize internal workshop dust ingress , an ideal visual viewing height , and two rigid steel top handles for convenient overhead suspension or crane transport.