GYS POWERDUCTION 160LG Three-Phase Liquid-Cooled Induction Heating System (Ref: 057814)

Product Overview

The GYS POWERDUCTION 160LG (057814) is a highly powerful, industrial-grade three-phase water-cooled induction heating system designed to deliver immediate, flameless heat directly to steel or aluminium components. Operating on a 400V (32A) power supply, this heavy-duty system outputs a massive 16 kW of targeted heating power, making it an indispensable tool for intensive production and repair schedules across the UK industrial sector.

The POWERDUCTION 160LG provides safe, instantaneous, and highly accurate localized heating without the hazards of an open flame. This allows operators to work efficiently near heat-sensitive components—such as cables, pipes, and bellows—completely eliminating the time-consuming need for part disassembly. Backed by an integrated 30-litre liquid cooling tank, the machine can run continuously at its maximum 16 kW output without overheating, ensuring total workshop productivity.

Key Product Features & Applications

• High-Intensity Applications: Perfect for heavy goods vehicles (HGVs), agricultural machinery, construction equipment, maritime environments, railways, and industrial maintenance.
• Versatile Mechanical Performance: Engineered for heating and straightening bent frames, releasing seized bolts and steering ball joints, removing stuck cardans from hubs, and extracting seized exhaust lines.
• Advanced Metallurgy Capabilities: Highly effective for specialized hot-working tasks, including metal annealing, targeted pre-heating for metal bending, brazing, and shrink-fitting operations.
• Instantaneous Core Heating: Drives heat directly into the core of the metal, turning thick components red hot (approx. 800°C) in a matter of seconds (e.g., heating 4mm thick steel sections in just 3 seconds, or 8mm sections in 12 seconds).
• Intelligent Heating Time Management: Features an integrated control system to manage heating cycles precisely, with the built-in capability to connect an optional Powerduction Heat Controller (Ref: 061644) for intelligent temperature regulation.
• Ergonomic Workshop Design: Built with a reinforced chassis, high-clearance wheels for superior maneuverability, a removable lance handle for user comfort, and an overhanging support arm with a tracking rail to keep the 6-metre induction cable clear of the work area.

Required Consumables & Included Accessories

The POWERDUCTION 160LG system includes:

• Integrated Overhanging Support Arm and Rail
• 6-Metre Induction Cable & Removable Handle Lance
• Industrial Inductor 190 (Ref: 064515)

Note on Required Consumables: This liquid-cooled system requires a specialized industrial welding coolant to perform correctly. While initial coolant is included, we strongly recommend purchasing a supplementary 10-litre top-up can (Ref: 052246) to maintain the necessary 15-litre operating level within the reservoir.